Additive Manufacturing in Construction
AMC TRR 277

News

AMC at the 100th Anniversary of the Deutsches Museum – Inspiring the Next Generation with 3D Printing

We were honored to take part in the 100th anniversary celebration of the Deutsches Museum in Munich with a hands-on workshop designed to introduce children and families to the fascinating potential of 3D printing in construction. Together with Anna Keune and Ziva Simsic from Project Ö, we hosted a workshop that bridged the digital and physical worlds. Participants first explored digital design by creating their own structures using Tinkercad in the TUMlab at the Deutsches Museum. They then brought their ideas to life using clay—translating digital creativity into tangible forms. The response exceeded all our expectations: over 300 people took part in the workshops at TUMlab, and the enthusiasm was overwhelming! A heartfelt thank you to the Deutsches Museum for …

Research Summary Report of C04

Particle-Bed 3D Printing by Selective Cement Activation (SCA) – Sustainability, process enhancement and material models   [02.05.2025] M. Sc. Chao Li                                     Researcher, chao1.li@tum.de Prof. Dr.-Ing. Frank Petzold           Project leader, petzold@tum.de Technical University of Munich, TUM School of Engineering and Design, Chair of Architectural Informatics   Project C04-WP1 aims to conceive a design decision support system (DDSS) to integrate AM technologies in the early design phase. Project C04 has formalized a ontology-based knowledge base, enabling analysis of AM for building design regarding geometric and functional conformity.  The DDSS will be strengthened by implementing the case-based reasoning (CBR) method to integrate AM experts’ know-how, experience, and practical examples into the architectural design process. Summary Recent construction projects …

Guest Lecture by Renowned Architect Waldemar Korte

As part of the seminar “Digital Design and Construction” hosted by the Institute for Construction Engineering and Management (IBB) and the Institute of Geodesy and Photogrammetry (IGP) at Technische Universität Braunschweig, a special guest lecture took place on May 13, 2025, featuring architect Waldemar Korte (MENSE-KORTE). Korte is a pioneer of 3D concrete printing in Germany and co-developer of the DREIHAUS concept – a modular, fully 3D-printed multi-family building. The lecture was organized in close collaboration with the Collaborative Research Center Additive Manufacturing in Construction TRR 277 (AMC). In his lecture titled “3D print space, restriction or opportunity?” Korte offered compelling insights into both ongoing and completed projects such as the “House in Beckum” and the modular “Wavehouse” in Heidelberg. …

Research Summary Report of A01

Particle-Bed 3D Printing by Selective Cement Activation (SCA) – Sustainability, process enhancement and material models   [09.05.2025] M. Sc. Niklas Meier                        Researcher, niklas.meier@tu-braunschweig.de M. Sc. Harald Zetzener                 Researcher, h.zetzener@tu-braunschweig.de Prof. Dr.-Ing. Arno Kwade           Project leader, a.kwade@tu-braunschweig.de Technical University of Braunschweig, Institute for particle technology   The fundamental goal of project A01 is to understand material process interactions in particle-bed 3D printing by Selective Cement Activation (SCA). In SCA, a particle-bed consisting of fine aggregates and cement is applied layerwise. In between the layerwise application, a liquid is applied selectively on the upper layer of the particle-bed. Thereby, the cement hydration reaction is induced locally, and the particle-bed hardens at the desired …

Research Summary Report of A06

Laser Powder-Bed Fusion (LPBF) of Steel Elements for Construction – Basics of Design and Mechanical Resilience.   [15.02.2025] M. Sc. Jakob Blankenhagen             Researcher, jakob.blankenhagen@tum.de Dr.-Ing. Christina Radlbeck             Project leader, c.radlbeck@tum.de Technical University of Munich, TUM School of Engineering and Design, Chair of Metal Structures   The project A06 aims to develop a methodology for producing safe and functional structural steel elements for construction using laser powder-bed fusion (LPBF). The LPBF steel Printdur® HSA will be qualified using and transferring methodologies from material 316L which was investigated in the first funding period. The prediction of fatigue behaviour based on process monitoring data and machine learning will be explored. Lattice structures will be used to tailor …

Research Summary Report of C03

Integration of Passive and Active Functions in Additively Manufactured Construction Elements   [11.04.2025] M. Sc. Ahmad Nouman                     Researcher, ahmad.nouman@tum.de M. Sc. David Briels                             Researcher, david.briels@tum.de Prof. Dr.-Ing. Thomas Auer             Project leader, thomas.auer@tum.de Technical University of Munich, TUM School of Engineering and Design, Chair of Building Technology and Climate Responsive Design   Project C03 explores how Additive Manufacturing (AM) can create advanced building components that integrate both passive (e.g., thermal resistance, acoustics) and active functions (e.g., ventilation, thermal activation). We leverage AM’s ability to produce complex, material- and geometry-specific elements to enhance building performance, reduce carbon emissions, and improve indoor environmental quality. We …

Research Summary Report of A04

Integrated Additive Manufacturing Processes for Reinforced Shotcrete 3D Printing (SC3DP) Elements with Precise Surface Quality   [11.04.2025] M. Sc. Jennifer Rudolph                       Researcher, j.rudolph@ibmb.tu-bs.de TU Braunschweig, Institute of Building Materials and Concrete Construction and Fire Safety (iBMB) M. Sc. David Böhler                              Researcher, david.boehler@tum.de Prof. Dr.-Ing. Dirk Lowke                     Project leader, lowke@tum.de TU Munich, Department of Materials Engineering   Project A04 investigates cooperative Additive Manufacturing (AM) processes based on Shotcrete 3D Printing (SC3DP). The aim of this project is to fundamentally understand the SC3DP technology to manufacture sustainable, multi-objective optimised, reinforced concrete components with geometrically precise surface quality and improved building physics by functional …

Research Summary Report of A02

Particle-Bed 3D Printing by Selective Cement Paste Intrusion (SPI) – Particle Surface Functionalisation, Particle Synthesis and Integration of WAAM Reinforcement   [09.04.2025] M. Sc. Felix Riegger                             Researcher, felix.riegger@iwb.tum.de M. Sc. Siegfried Bähr                           Researcher, siegfried.baehr@iwb.tum.de All: Technical University of Munich, Institute for Machine Tools and Industrial Management   To enable selective paste intrusion (SPI) for practical applications, the inclusion of reinforcement is mandatory. The focus of the first funding period was set on implementing reinforcements in SPI parts by using wire arc additive manufacturing (WAAM). During the first funding period, two main challenges were identified: the need for increased ecological sustainability for the combined process of SPI+WAAM and …

Student Assistant (m/f/d) / Studentische Hilfskraft (m/w/d)

Wir suchen für das Institut für Tragwerksentwurf zum nächstmöglichen Zeitpunkt eine*n Studentische Hilfskraft ( 20-30h Stunden monatlich – befristet) zur Unterstützung bei der Vermittlung von einfachen, robotischen 3D Druck – Techniken (Material Ton) an Kinder und Jugendliche >> Learning Sciences meets 3D Printing and Design <<   Gestalte mit: • Du unterstützt Lehrveranstaltungen für Jugendliche im Zusammenhang mit Additive Manufacturing in Construction (AMC) / dem 3D-Druck für das Bauwesen. • Du hilfst bei der Handhabung des AMC Edu:Lab (Roboter und Tonextruder) • Du bringst deine Ideen ein, um die Lehrveranstaltungen und angewendeten Techniken zu verbessern • Du unterstützt bei der Kommunikation mit Brauschweiger Schulen und Organisation der Lehrveranstaltungen Deine Basics: • Du studierst Architektur oder Bauingenieurwesen oder Lehramt oder Sozialwissenschaften …

Science you can touch – AMC research at Girls’Day 2025

This year’s Girls’Day – Future Day for Girls gave students an opportunity to discover how the construction industry is changing – and to get a first-hand look at innovations from the Collaborative Research Center TRR 277 Additive Manufacturing in Construction (AMC). In collaboration with the Institute of Steel Structures and the Institute for Construction Engineering and Managementc at TU Braunschweig, AMC doctoral researchers Marc Müggenberg and Gerrit Placzek introduced participants to the fascinating world of 3D printing in construction. Through hands-on models, digital design, and material demonstrations, they illustrated how future construction can become more efficient, sustainable, and creative. “It’s essential to inspire young people early – especially in fields like construction, which have long been seen as male-dominated,” says …

Building the Future – Insights from the AMC – TRR 277 Symposium at Bauhaus-Universität Weimar

On March 31 and April 1, 2025, the AMC – TRR 277 Symposium Building the Future: From “Form Follows Function” to “Form Follows Material” took place at Bauhaus-Universität Weimar. More than 100 participants from research and industry gathered to discuss the latest advancements in digital design, robotic fabrication, and material-driven construction. The symposium was opened by Prof. Dr. Stefan Kollmannsberger, who organized the event in collaboration with the Collaborative Research Center AMC. This was followed by a welcome address from Prof. Peter Benz, President of Bauhaus-Universität Weimar. The keynote lectures featured leading experts, including Prof. Dr. Kathrin Dörfler and Prof. Dr. Harald Kloft, who introduced the Collaborative Research Center AMC, focusing on 3D printing in construction. Throughout the two-day event, …

Symposium: Building the Future

The AMC Symposium: Building the Future explores the transition from Bauhaus’ guiding principle “Form Follows Function” to the contemporary leading theme “Form Follows Material.” This two-day event brings together leading researchers and industry experts to discuss the future of construction, digital structures, and sustainable materials. March 31 – April 1, 2025 Bauhaus-Universität Weimar, Maurice-Halbwachs-Auditorium (Steubenstraße 6, Haus F, Weimar)   Key Topics: Additive Manufacturing in Construction Digital Structures and Computational Design Sustainable Building Materials Bauhaus Principles in the Digital Age Lectures from Caitlin Mueller MIT, Jan Willmann Bauhaus-Universität Weimar, Bauhaus Dessau, MFPA, Brüninghoff Group, SOPHISTIK AG, and more! March, 31: “Form Follows Material” – Insights into additive manufacturing, digital structures, and resource-efficient construction.April, 1: “What We Can Learn from Bauhaus” …

Research Summary Report of C06

Integration of Additive Manufacturing in the Construction Process   [12.03.2025] M. Sc. Jan Thormählen                               Researcher, jan.thormaehlen@tu-braunschweig.de M. Sc. Gerrit Placzek                                   Researcher, g.placzek@tu-braunschweig.de Prof. Dr.-Ing. Patrick Schwerdtner         Project Leader, patrick.schwerdtner@tu-braunschweig.de Technische Universität Braunschweig (TU BS), Institut für Bauwirtschaft und Baubetrieb/Institute for Construction Engineering and Management   The integration of additive manufacturing into construction requires an interdisciplinary approach. The different competences of the team – digital fabrication in architecture (Hack), geodesy and photogrammetry (Gerke) and construction management (Schwerdtner) – lead to research from diverse perspectives on the various scalar levels of construction to be viewed holistically: component, building and industry scale. Within subproject C06, the goal of …

Research Summary Report of A07

Wire and Arc Additive Manufacturing (WAAM) of Complex Individualized Steel Components   [10.02.2025] Martin Gabriel Altobelli                       Student Assistant, martin-gabriel.altobelli@mb.tu-chemnitz.de Dr. Kevin Hoefer                                     Researcher, kevin.hoefer@mb.tu-chemnitz.de Prof. Dr.-Ing.  Jonas Hensel                Project Leader, jonas.hensel@mb.tu-chemnitz.de Technische Universität Chemnitz (TUC), Institute for Joining and Assembly Technology   A07 focusses on advancing WAAM technology for large structures and on-site applications by addressing material interactions and incorporating manufacturing constraints through a Holistic Design Framework (HDF). A “Learning-by-Printing” approach will enhance the process via online decision-making to mitigate geometric deviations, process irregularities, and heat accumulation. Additionally, research on buckling behaviour will investigate geometric imperfections, load-deformation, load-bearing cross sections, and ductility. The development …

Research Summary Report of A10

Earth Additive Manufacturing (EAM) – Material and Process Combinations for AM with Earth-based Materials   [06.02.2025] M. Sc. Hannes Eichler                                      Researcher, hannes.eichler@tu-braunschweig.de M. Sc. Diana Zavaleta                                     Researcher, diana.zavaleta@tu-braunschweig.de Prof. Dr. Harald Kloft                                    Project Leader, h.kloft@tu-braunschweig.de Technische Universität Braunschweig (TUBS), Institute of Structural Design (ITE)   The main goal of the A10 project is to develop and investigate two innovative Earth Additive Manufacturing (EAM) techniques: Sprayed Earth Additive Manufacturing (SEAM), a deposition-based process (PL Kloft), and Intrusion Earth Additive Manufacturing (IEAM), a particle-bed-based process (PL Dörfler). The study focuses on characterizing …

Research Summary Report of C02

3D Structural Puzzle – Numerical Multi Scale Shape and Topology Optimisation Methods to Additively Manufacture Optimal Structures from Optimised Pieces   [06.02.2025] M. Sc. Christiane Richter                                        Researcher, christiane.richter@tum.de Prof. Dr. Pierluigi D’Acunto                                   Project Leader, pierluigi.dacunto@tum.de Technische Universität München (TUM),  Professorship of Structural Design (SD)   Current building practices often adopt a sequential design approach, where architectural, structural, and fabrication aspects are addressed independently, resulting in excessive material consumption. The CO2 project aims to establish a Holistic Design Framework (HDF) integrating the above-mentioned aspects. Within this framework, additive manufacturing facilitates structural optimization by enabling the production of bespoke geometries for an effective use …

Research Summary Report of C01

Bridging Scales – From Geometric Part Details to Construction Elements   [06.02.2025] M. Sc. Matti Christmann                                  Researcher, matti.christmann@uni-weimar.de Prof. Dr.-Ing. Stefan Kollmannsberger                                                                                                                                                 Project Leader, stefan.kollmannsberger@uni-weimar.de Bauhaus-Universität Weimar (BUW),  Professur Data Engineering im Bauwesen (DEiB)   Digital models for Additive Manufacturing (AM) must consider many different geometric scales. The scales range from micrometers up to tens of meters for metal- or concrete-based processes and mutually influence each other. Project C01 aims to develop consistent geometric and computational descriptions for the relevant AM products on all these scales. As-built structures naturally deviate from as-designed structures in geometry, topology, and material properties especially in AM. The consequences of such deviations upon the structural behavior …

Research Summary Report of B04

Process Control and Adaptive Path Planning for Additive Manufacturing Processes Based on Industrial Robots with an Extended Degree of Freedom   [06.02.2025] Prof. Dr.-Ing. Annika Raatz                                  Project Leader, raatz@match.uni-hannover.de M. Sc. Lukas Lachmayer                                        Researcher, lachmayer@match.uni-hannover.de M. Sc. Hauke Heeren                                              Researcher, heeren@match.uni-hannover.de Leibniz Universität Hannover (LUH),  Institute of Assembly Technology and Robotics     The research of project B04 is dedicated to extending the current state-of-the-art path planning and process control algorithms for concrete-based additive manufacturing. The objective is to enable reproducible production of multi-material components utilizing mobile robot systems in motion, known as …

Research Summary Report of A04

Integrated Additive Manufacturing Processes for Reinforced Shotcrete 3D Printing (SC3DP) Elements with Precise Surface Quality   [29.01.2025] M. Sc. Robin Dörrie                                  Researcher, r.doerrie@tu-braunschweig.de Technische Universität Braunschweig(TU BS), ITE Institute of Structural Design     The project aims to fundamentally understand the Shotcrete 3D Printing (SC3DP) technology to manufacture sustainable, multi-objective optimised, reinforced concrete components with precise surface quality and improved building physics via functional integration. It seeks to minimise the carbon footprint of 3D printed structures by exploring various material strategies, such as reducing cement content by increasing the aggregate size or replacing cement with a different binder and design methods to optimise the usage of concrete in order to decrease the …

Research Summary Report of A03

Extrusion of Near-Nozzle Mixed Concrete – Individually Graded in Density and in Rate of 3D Fibre Reinforcement   [22.01.2025] M. Eng. Benedikt Grimm                                   Researcher, benedikt.grimm@tum.de M. Sc. Christian Maximilian Hechtl                Researcher, m.hechtl@tum.de Dr.-Ing. Thomas Kränkel                                  Project leader, thomas.kraenkel@tum.de Prof. Dr.-Ing. Christoph Gehlen                       Project leader, gehlen@tum.de Technische Universität München(TUM), Chair of Material Science and Testing   The goal of A03 is to establish a concrete extrusion process using a near nozzle mixing (NNM) approach to enable the gradual variation of material properties during printing (gradation). This approach allows for the creation of multifunctional components, such as structures …

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